潜在的失效模式及效应分析表POTENTIALFAILUREMODEANDEFFECTSANALYSIS(Design-FMEA)项目名称Item:过程责任部门ProcessResponsibility:质量部QADept.FMEA编号Number:页码Page:车型年/车辆类关键日期KeyDate:2009.09.07准备人PreparedBy:主要参加人CoreTeam:QA部QADept./模具部Tooling.Dept.;/工程部Eng.Dept.FMEA日期Data(编制(orig):2010.01.25(修订REV)：序号NO.过程功能要求ProcessFunctionRequirements潜在的失效模式PotentialFailureMode潜在的失效后果PotentialEffect(S)ofFailure严重度Sev级别Class潜在的失效原因/机理PotentialCause(s)/Mechanism(s)ofFailure频度数Occ现行过程预防控制CurrentProcessControlsPrevention现行过程检测控制CurrentProcessControlsDetection难检度Det风险优先指数R.P.N.建议的措施RecommendedAction(S)责任及目标完成日期Responsibility&TargetCompletionDate措施结果Result严重度Sev频度数Occ难检度Det风险优先指数R.P.N.10原材料进厂In-comingRawMaterial原材料规格错误Materialspeciswrong影响零件性能affectparts'capability4供应商送原材料的规格有错Thesuppliersendthewrongmaterial1每批送货供应商附上材质证明书Thesuppliersubmitthequalitycertificationeveryshipping收料员检查送货单Materialreceivercheckdeliveringlist936NANA20IQC检查IQCInspection尺寸检测有误差measureerror影响后续零件生产affectpartsproductionnextprocess3供应商送原材料的规格有错Thesuppliersendthewrongmaterial2送货单标明材料尺寸规格definetheSPEC.ofraw-materialinthediliveryBills1.IQC按送货单核对原材料规格表IQCconfirmtheRawMaterialSpecListaccordingtothedeliveryorder.2.IQC按原材料规格表检查原材料尺寸规格,以每批2卷，每卷3个点检查料厚IQCcheckrawmaterialspecaccordingtotheRawMaterialSpecList,checkmaterial'sthicknessby3pointspercoil,2848NANA30移至原材料仓MoveMaterialtoStore材料转移错误mistaketherawmaterial影响后续零件生产affectpartsproductionnextprocess3材料标识不明确Un-clearlabel2入库前材料上贴来料管理票setthelabelontheRaw-materialbeforestore.生产领料时，操作工和QC对材料进行确认OperatorsandQCverifythematerialinproductionline.848NANA40存放Storage材料生锈rustofthematerial影响后续零件生产affectpartsproductionnextprocess21.材料入库、出库凌乱。2.放置周期过长。1.Un-sequenceinandoutstore.2.longtermstore4按照程序要求，材料先进先出。FristinfirstoutQC复查在库re-checkthepartsinperiod.864NANA50移至生产线MoveMaterialtoProductionLine材料转移错误mistaketherawmaterial影响后续零件生产affectpartsproductionnextprocess3材料标识不明确Un-clearlabel2入库前材料上贴来料管理票setthelabelontheRaw-materialbeforestore.生产领料时，操作工和QC对材料进行确认OperatorsandQCverifythema