QIP2-6分层审核PURPOSEEnsureconsistentapplicationandexecutionofstandards.Improvebuilt-in-qualityandincreaseoperator/leadershipawarenessfacilitatedbycoaching/teachinginteractionbetweenleadership&operatorsBENEFITS:LayeredProcessAuditStrategy,whatarewesearchingfor?分层审核战略，我们查找什么？ProcessexplanationProcessexplanation(continued)大家应该也有点累了，稍作休息LPAresultsaredocumentedonLPAChecksheetTheintentistohaveasinglepageLPAChecksheetformthatismanuallycompletedonproductionfloor.Thebacksideoftheformisavailabletowritedownthenon-compliancecomments.EstablishLPAChecksheetquestionsfromthehighriskitemsALPAChecksheetshouldhavetwocommonsections(WorkstationandManufacturingSystem)andonesection(QualitySpecific),thatiscustomizedtoaspecificProductLineorAreaofthePlant.WorkstationandQualitySpecificsectionsoftheLPAChecksheetshallbecompletedbyallauditors.TheManufacturingSystemsectionshallbecompletedbythesiteleadershiponly.ALPAChecksheetshouldbecreatedforeachuniqueprocessingareaHeader&WorkStationSpecific表头&工位特性QualitySpecific&ManufacturingSystem质量特性&生产体系Highriskitemsshallbeidentifiedandincludedintheaudit.Theyshouldbeorganizedin3mainsections:WorkstationSpecific–5S,Workplaceorganization,Safety,Ergonomic–listofchecks,applicabletoallworkstationsQualityFocused–checksarespecifictooperationsanddevelopedbyproductlineorarea,basedonqualityfeedback(internal/external),processknowledge,andproblemsolvingManufacturingSystemSpecific–FlexibilityChartsuptodate,WorkplaceOrganizationbeingfollowed,ProcessControlPlanuptodateandfollowed,Materialproperlyidentified,FastResponsemeetingaretakingplaceandExitCriteriaisbeingfollowedinaproperway,Callforhelpsystemworking,BusinessMetricsontheShopFloorpostedanduptodate,LayeredAuditbeingperformedandactionsarebeingimplemented,etc.–listofchecksapplicabletoanarea/department/plantTheWorkstationSpecificsectionoftheLayeredAuditCheckSheetisusedbyalllevelsoftheorganization.Thissectionlooksatthingssuchas:EnsuringpropersafetyandergonomicpracticesandPPEarebeingfollowed.Ensuringpropert