Hands-on Lean techniques.ppt
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Hands-on Lean techniques.ppt

Hands-onLeantechniques.ppt

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Hands-onLEANtechniquesTableofContentsStandardWorkCombinationSheet……………………...…………..24StandardWorkCombinationSheet(example).…………………25StandardWorkCombinationSheet(template)………………….26StandardWorkSheet…………………………………………………...27StandardWorkSheet(example)………………………………….28StandardWorkSheet(template)………………………………….29PercentLoading………………..………………………………………..30StandardWorkinProcess……………………………………………...31StandardWorkinProcess(example)…………………………….32OperationsBarChart…….………………………………………..……36OperationsBarChartwithSWIP………………………………...37VisualControlsandMeasures…………….………………………….38VisualControlExamples.…...………………………….………….39Set-upReduction………………………………………………………..40Set-upBarChart(example)…………………………………….…41Set-upObservationAnalysisWorksheet(example)…………….42Set-upObservationAnalysisWorksheet(template)…………….43MistakeProofing……...…………………………………………………44MistakeProofingWorksheet(example)………………………….45MistakeProofingWorksheet(template)……………….…………46PullSystems……………………………………………………………..47GlossaryofTerms………………………………………………………48ContinuousImprovementMethodologyMissionGoalsTaktTimeProduct–QuantityAnalysisP-QAnalysisProduct–QuantityAnalysisProduct–QuantityAnalysisExampleProductQuantityAnalysisSheetQuantityProcessMatrixProcessMatrixProcess-at-a-glance15Purpose:Tographicallyillustratetheflowofproductthroughthefactory(orflowofadocumentthroughaadminarea)whileidentifyingvalueandnon-valueaddedstepsinanefforttohighlightwaste.How:1.Walktheprocessandfollowa“starpart”.Useoneofthefollowingtechniquestodocumentthecurrentprocess:makeasketchasyougotoeachpointthroughouttheshopmarkupacopyofthefactory/officearealayoutdocumenttheclosestcolumnnumberateachpoint2.**Measurethetraveldistanceinfeetbetweeneachstation.3.Countthenumberofpiecesofworkinprocessandinventoryateachlocation.17TimeObservations1920CapacityAnalysis2223Purpose:Toprovideaguidefortheoperatorinthemanufacturingofapart.Ithighlightswait,waste,andareasforimprovements.How:1.Transferthe“componenttas